Funding boost to technology for lower emission steel

Monday, 22 April 2024

Promising technology that could be suited to the processing of Australian iron ores to create lower greenhouse gas (GHG) emission intensity steel has been awarded more than $2.9m in Australian Renewable Energy Agency (ARENA) funding to progress research to a pilot-ready stage.

Professor Tom Honeyands smiling to camera at his desk researching
Professor Tom Honeyands

Manufacturing steel from iron ore via the conventional blast furnace process route produces more GHG emissions than any other heavy industry, accounting for more than seven per cent of global annual GHG emissions. With Australia producing half of the world’s iron ore exports, technological innovation is vital to the industry’s value chain seeing reduced GHG  emissions.

Co-Director of NIER’s Centre for Ironmaking Materials Research (CIMR), Professor Tom Honeyands, said the University would work with industry to seek to develop a lower emission alternative ironmaking process route using hydrogen and electricity - and one that is suitable for Australia's hematite-goethite iron ore resources.

The project will be delivered in collaboration with BHP and RWTH Aachen University in Germany.

As a lower emission intensity  alternative to the blast furnace, the team is exploring the production of hydrogen direct reduced iron (DRI) followed by an electric smelting furnace (ESF) to remove the impurities present in iron ore.

Electric smelting furnaces offer several advantages for steelmaking over traditional smelting methods, including the potential to replace  coal with electricity as an energy source, which would  substantially reduce GHG emissions when generated by renewables.

Global demand for low GHG emission steel is expected to grow tenfold over the next decade, and NIER research groups are at the forefront of innovation in lower-GHG emission intensity steel production and low-carbon steel research.

On behalf of the Australian Government, ARENA has awarded $59.1m in funding across 21 research projects to support research and development and potential commercialisation activities covering renewable hydrogen and low GHG emissions iron and steel.


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