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Career Summary

Biography

Dr Craig Wheeler has extensive experience in the field of bulk solids handling. This experience was initially gained through his background in heavy industry with BHP Billiton over a period of more than 10 years. Dr Wheeler became actively involved in bulk solids research, specifically in the field of belt conveying, through his involvement with the Centre for Bulk Solids and Particulate Technologies.

He was awarded a Doctor of Philosophy in this field for his thesis entitled 'Analysis of the Main Resistances of Belt Conveyors'. His doctoral work presented new theoretical models for the prediction of power requirements of belt conveyors and included significant contributions in the numerical modelling of viscoelastic belting material and belt and bulk material interactions. He is also responsible for developing several novel experimental techniques for conveyor motion resistance measurement. His work represents a significant and novel departure from the traditional empirical techniques of conveyor design.

Dr Wheeler's doctoral work is currently being integrated with state-of-the-art numerical optimisation techniques based on evolutionary methods of global optimisation. This work is funded by a 3 year ARC Discovery Grant which he is working on in collaboration with Em. Prof. Alan Roberts and Dr Christopher Wensrich. This work will build a strong foundation for future conveyor design and will lead to significant improvements in the efficiency and running costs of belt conveyor systems.

Dr Wheeler's industrial background gives him significant insight into the problems and issues faced by industry. This insight is heavily utilised in his research work, and in the large number of industrial consulting projects undertaken by Dr Wheeler through TUNRA Bulk Solids at the University of Newcastle. His work provides an excellent link between fundamental research and its application to industrial problems.

These significant contributions have been made over a relatively short amount of time, owing to his previous career in heavy industry.

Qualifications

  • PhD, University of Newcastle, 05/03/2004
  • Bachelor of Engineering, University of Newcastle, 18/04/1996

Research

Research keywords

  • Belt Conveyor Systems
  • Bulk Solids Handling

Research expertise

My research interests initially stemmed from a background in heavy industry. During my employment with BHP I was involved in the design, maintenance and operation of bulk material handling plant and equipment. This interest then turned to research when I was invited to undertake doctoral studies in the field of belt conveying.

My principal research interests involve minimising the power consumption of belt conveying systems. Belt conveyors are widely used to continuously transport bulk material, such as coal, iron ore, bauxite and grain, over distances ranging from several metres to tens of kilometres. The importance of belt conveying systems to the mining and minerals processing industries is immense. In a global sense, hundreds of billions of tonnes of bulk materials are transported by belt conveyors each year. The investment and ongoing costs associated with these systems are substantial and can represent a significant proportion of overall plant costs.

In 2004 I was awarded a Doctor of Philosophy for my thesis entitled Analysis of the Main Resistances of Belt Conveyors. This work presented new theoretical approaches to calculate the power requirements of belt conveyors by developing individual models for each component of the motion resistance. These models involved the development of a finite element model for the viscoelastic rolling problem of the idler roll and the conveyor belt and a finite difference model to simulate the interaction between the belt and the bulk solid being transported. While highly analytical and computationally intensive the work remained focused on finding a practical solution to an industrial problem. To experimentally confirm the models the work also involved developing several novel experimental techniques for conveyor motion resistance measurement.

More recently my research interests have focused on the growing need to optimise the design of belt conveyor systems in terms of efficiency and life-cycle cost. Operational and maintenance costs associated with a belt conveying system are heavily dependent on the design and configuration of the system. My current research activities are focused on advancing the models developed in my doctoral work and applying state-of-the-art numerical optimisation techniques based on evolutionary methods of global optimisation. This work is currently funded by a 3 year ARC Discovery Grant which I am a CI. This work will build a strong foundation for future conveyor design and will lead to significant improvements in the efficiency and running costs of belt conveyor systems.

Fields of Research

CodeDescriptionPercentage
091399Mechanical Engineering Not Elsewhere Classified60
091499Resources Engineering And Extractive Metallurgy Not Elsewhere Classified35
090499Chemical Engineering Not Elsewhere Classified5

Memberships

Body relevant to professional practice.

  • Convener - Australian Society for Bulk Solids Handling
  • Member - Engineers Australia

Appointments

Board Member
Centre for Bulk Solids and Particulate Technologies (Australia)
01/01/2005

Awards

Research Award.

2006Best Research and Development Project
Australian Bulk Handling Review (Australia)
2000A.W. Roberts Award
Australian Society for Bulk Solids Handling (Australia)
The A.W. Roberts Award is for significant contributions to bulk materials handling.

Invitations

International Powder and Bulk Solids Conference
Reed Exhibitions, United States (Inivited Workshop)
2004
BeltCon14
The South African Institution of Mechanical Engineers, South Africa (Invite Lecture)
2007
BeltCon12
The South African Institution of Mechanical Engineers, South Africa (Invited Lecture)
2003
BeltCon13
The South African Institution of Mechanical Engineers, South Africa (Invited Lecture)
2005
BULKEX Melbourne
Informa, Australia (Invited Workshop)
2006
Bulk Asia 2005
Bulk Asia 2005 Conference Organising Committee, India (Invited Workshop)
2005
International Powder and Bulk Solids Conference
Reed Exhibitions, United States (Invited Workshop)
2002

Administrative

Administrative expertise

Board Member, Centre for Bulk Solids and Particulate Technologies (2005 to current)

I am a Board Member of the Centre for Bulk Solids and Particulate Technologies. The Centre is a joint activity between the Universities of Newcastle and Wollongong. This position involves the general governance of the Centre and actively promoting the research and teaching activities of the centre both nationally and internationally.

Discipline Representative, Marketing Committee Group (2006 to current)

I am the Disciplines representative on the Faculty of Engineering and Built Environments Marketing Committee Group. Activities include participating in school visits, information sessions, careers markets, etc. These activities have involved giving presentations to prospective students and their parents, and assisting students to select the most appropriate engineering discipline given their interests and desires.

Discipline, Postgraduate Student Director (2005 to current)

This position involves answering questions regarding procedural matters that a student may have relating to their candidature and scholarship. I am also responsible for:

  • Reviewing and processing enrolment and scholarship applications
  • Upgrades from Masters to PhD programs
  • Co-coordinating the annual Discipline of Mechanical and Mechatronics Engineering Postgraduate Student Conference
  • Judging the Faculties Postgraduate Student Research Prize

Teaching

Teaching keywords

  • Engineering Computations
  • Engineering Design

Teaching expertise

I have a combination of both industrial and research experience which underpins my teaching philosophy and approach. This background gives me the ability to draw on practical experiences that not only motivate students to learn, but also assist them to develop attributes desired by employers.

My key areas of undergraduate teaching are Mechanical Engineering Design and Engineering Computations. I have obtained a significant amount of applied knowledge in these areas through my industrial and research activities. I currently teach Mechanical Engineering Design to both Mechanical and Mechatronics students at Newcastle and Singapore Campuses.

I was also actively involved in lecturing in the Masters of Engineering, Bulk Solids Handling which was offered by the Centre of Bulk Solids and Particulate Technologies. This postgraduate degree is no longer offered, however I am still involved in the delivery of the individual courses which are offered as Professional Development Courses to industry.

I am currently supervising one PhD and co-supervising two Research Masters scholars. Since my appointment I have supervised more than 30 Honours students. While most of the projects which the students have undertaken are in my research area, I also actively supervise students undertaking a wide range of industry based projects.

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Publications

No publications.

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Grants and Funding

Summary

Number of grants18
Total funding$3,352,962

For project grants received where the lead institution is other than the University of Newcastle, details are shown in italics.

- Indicates that the researcher may be seeking students for this project.

Click on a grant title below to expand the full details for that specific grant.

2014 (1 grants)

Theoretical Analysis of Conveyor Belt Weighing $45,000
Funding Body: Control Systems Technology Pty Ltd

Project Team
Associate Professor Craig Wheeler, Emeritus Professor Alan Roberts, Professor Mark Jones, Mr Leonard Burrell
SchemeRole
Research GrantChief Investigator
Total AmountFunding StartFunding Finish
$45,00020142016
GNo:G1301102

2013 (1 grants)

Towards the Next Generation Train Loaders for the Minerals Industries$21,778
Funding Body: University of Newcastle

Project Team
Emeritus Professor Alan Roberts, Professor Mark Jones, Associate Professor Craig Wheeler, Doctor Kenneth Williams
SchemeRole
Linkage Pilot Research GrantInvestigator
Total AmountFunding StartFunding Finish
$21,77820132013
GNo:G1301053

2012 (1 grants)

A Systematic Evaluation of Transportable Moisture Limit Measurement Methods for Iron Ore Bulk Cargoes$386,000
Funding Body: AMIRA International Limited

Project Team
Doctor Kenneth Williams, Mr Tobias Krull, Emeritus Professor Alan Roberts, Associate Professor Tristan Perez, Professor Mark Jones, Associate Professor Craig Wheeler
SchemeRole
Research ProjectInvestigator
Total AmountFunding StartFunding Finish
$386,00020122014
GNo:G1200568

2010 (2 grants)

Development of a High Capacity Steep Angle Belt Conveying System$450,000
Funding Body: Technological Resources Pty Ltd.

Project Team
Associate Professor Craig Wheeler, Emeritus Professor Alan Roberts, Professor Mark Jones, Doctor Chris Wensrich, Dr Andre Katterfeld
SchemeRole
Linkage Projects Partner fundingChief Investigator
Total AmountFunding StartFunding Finish
$450,00020102012
GNo:G1000601

Analytical, Numerical and Testing Procedures for Improved Design and Performance of Bulk Solids Systems$300,000
Funding Body: ARC (Australian Research Council)

Project Team
Emeritus Professor Alan Roberts, Professor Mark Jones, Associate Professor Craig Wheeler, Associate Professor Bill McBride, Doctor Chris Wensrich, Dr Andre Katterfeld
SchemeRole
Discovery ProjectsInvestigator
Total AmountFunding StartFunding Finish
$300,00020102013
GNo:G0190069

2009 (1 grants)

Development of a High Capacity Steep Angle Belt Conveying System$700,000
Funding Body: ARC (Australian Research Council)

Project Team
Associate Professor Craig Wheeler, Emeritus Professor Alan Roberts, Professor Mark Jones, Doctor Chris Wensrich, Dr Andre Katterfeld
SchemeRole
Linkage ProjectsChief Investigator
Total AmountFunding StartFunding Finish
$700,00020092012
GNo:G0189754

2008 (6 grants)

Development of a new generation low rolling resistance conveyor belt$533,000
Funding Body: ARC (Australian Research Council)

Project Team
Emeritus Professor Alan Roberts, Associate Professor Craig Wheeler, Professor Mark Jones, Mr Lawrence Nordell, Dr Robin Steven
SchemeRole
Linkage ProjectsInvestigator
Total AmountFunding StartFunding Finish
$533,00020082011
GNo:G0188446

Passive Control of Dust Emissions from Belt Conveyor Systems$280,000
Funding Body: ARC (Australian Research Council)

Project Team
Emeritus Professor Alan Roberts, Associate Professor Craig Wheeler, Associate Professor Bill McBride
SchemeRole
Discovery ProjectsInvestigator
Total AmountFunding StartFunding Finish
$280,00020082010
GNo:G0187541

Development of a new generation low rolling resistance conveyor belt$100,000
Funding Body: Conveyor Dynamics, Inc

Project Team
Emeritus Professor Alan Roberts, Associate Professor Craig Wheeler, Professor Mark Jones, Mr Lawrence Nordell, Dr Robin Steven
SchemeRole
Linkage Projects Partner fundingInvestigator
Total AmountFunding StartFunding Finish
$100,00020082010
GNo:G0189238

Development of a new generation low rolling resistance conveyor belt$100,000
Funding Body: Laing ORourke Australia Construction Pty Limited

Project Team
Emeritus Professor Alan Roberts, Associate Professor Craig Wheeler, Professor Mark Jones, Mr Lawrence Nordell, Dr Robin Steven
SchemeRole
Linkage Projects Partner fundingInvestigator
Total AmountFunding StartFunding Finish
$100,00020082010
GNo:G0189240

Development of a new generation low rolling resistance conveyor belt$100,000
Funding Body: Veyance Belting Pty Ltd

Project Team
Emeritus Professor Alan Roberts, Associate Professor Craig Wheeler, Professor Mark Jones, Mr Lawrence Nordell, Dr Robin Steven
SchemeRole
Linkage Projects Partner fundingInvestigator
Total AmountFunding StartFunding Finish
$100,00020082010
GNo:G0189239

2008 SME (Society for Mining, Metallurgy and Exploration Annual Meeting), Salt Lake City, Utah, United States, 24/2/2008 - 27/2/2008$2,500
Funding Body: University of Newcastle

Project Team
Associate Professor Craig Wheeler
SchemeRole
Travel GrantChief Investigator
Total AmountFunding StartFunding Finish
$2,50020082008
GNo:G0188512

2007 (2 grants)

Modelling and Optimisation of Belt Conveyor Systems$300,000
Funding Body: ARC (Australian Research Council)

Project Team
Emeritus Professor Alan Roberts, Doctor Chris Wensrich, Associate Professor Craig Wheeler
SchemeRole
Discovery ProjectsInvestigator
Total AmountFunding StartFunding Finish
$300,00020072009
GNo:G0186345

Belton 14, Johannesburg, South Africa, 1/8/2007 - 2/8/2007$1,700
Funding Body: University of Newcastle

Project Team
Associate Professor Craig Wheeler
SchemeRole
Travel GrantChief Investigator
Total AmountFunding StartFunding Finish
$1,70020072007
GNo:G0188107

2006 (1 grants)

Optimisation of Belt Conveyor Systems$20,000
Funding Body: University of Newcastle

Project Team
Emeritus Professor Alan Roberts, Professor Mark Jones, Doctor Chris Wensrich, Associate Professor Craig Wheeler
SchemeRole
Near Miss GrantInvestigator
Total AmountFunding StartFunding Finish
$20,00020062006
GNo:G0186089

2005 (2 grants)

Optimisation of Belt Conveyor Systems$9,519
Funding Body: University of Newcastle

Project Team
Associate Professor Craig Wheeler, Doctor Chris Wensrich
SchemeRole
Project GrantChief Investigator
Total AmountFunding StartFunding Finish
$9,51920052005
GNo:G0184762

Beltcon 13, 3-4 August 2005$2,235
Funding Body: University of Newcastle

Project Team
Associate Professor Craig Wheeler
SchemeRole
Travel GrantChief Investigator
Total AmountFunding StartFunding Finish
$2,23520052005
GNo:G0185610

2003 (1 grants)

Beltcon 12, Johannesburg, South Africa 23-24 July, 2003$1,230
Funding Body: University of Newcastle

Project Team
Associate Professor Craig Wheeler
SchemeRole
Travel GrantChief Investigator
Total AmountFunding StartFunding Finish
$1,23020032003
GNo:G0183175
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Research Supervision

Number of current supervisions12
Total current UoN Masters EFTSL1.45
Total current UoN PhD EFTSL2.73

For supervisions undertaken at an institution other that the University of Newcastle, details are shown in italics, and the institution name is listed below the program name.

Current Supervision

CommencedProposed
Completion
ProgramSupervisor TypeResearch Title
20132017M Philosophy (Mechanical Eng)Principal SupervisorString Theory of Belt Weighing
20132017M Philosophy (Mechanical Eng)Principal SupervisorAnalysis of the Stress Distribution Through Conveyor Belt Splices
20122016M Philosophy (Mechanical Eng)Co-SupervisorValidation of DEM for Hopper Flow
20122014M Philosophy (Mechanical Eng)Principal SupervisorStudy of Fugitive Dust Emissions From Port Material Handling Systems
20122014PhD (Mechanical Engineering)Co-SupervisorAnalysis of a Steep Angle Conveying System
20112014PhD (Mechanical Engineering)Principal SupervisorDevelopment of a High Capacity, Steel Angle Belt Conveying System
20112014PhD (Mechanical Engineering)Co-SupervisorMechanical & Dielectric Relaxation Studies of Belt Conveying Compounds to Determine Indentation Rolling Resistance Properties
20092017PhD (Mechanical Engineering)Co-SupervisorPassive Control of Dust Emissions in Discrete Bulk Materials Feed Situation
20092012PhD (Mechanical Engineering)Principal SupervisorDetermining the Indentation Rolling Resistance of Cable Reinforced Conveyor Belt Using Three Dimensional Non-Linear Finite Element Modeling
20092012PhD (Mechanical Engineering)Principal SupervisorOptimisation of Belt Conveying Systems
20082010PhD (Mechanical Engineering)Co-SupervisorModelling and Optimisation of Conveyor Belts
20032012PhD (Mechanical Engineering)Co-SupervisorHydraulic Conveying

Past Supervision

YearProgramSupervisor TypeResearch Title
2013PhD (Mechanical Engineering)Principal SupervisorBulk Solid Interactions in Belt Conveying Systems
2013PhD (Mechanical Engineering)Principal SupervisorExperimental and Numerical Investigation of Dust Emissions From Transfer Chutes
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Associate Professor Craig Wheeler

Work Phone(02) 4033 9037
Fax(02) 4033 9044
Email
PositionAssociate Professor
School of Engineering
Faculty of Engineering and Built Environment
The University of Newcastle, Australia
Focus AreaMechanical Engineering
Office
709,
NIER A-Block,
Callaghan
University Drive
Callaghan NSW 2308
Australia
URL:www.newcastle.edu.au/profile/craig-wheeler